Silicone gaskets are key components that create a seal between two surfaces. They stop leaks and provide a strong, long-lasting seal.

When compressed, these gaskets block dust, moisture, and dirt. This keeps air, fluids, or solids securely contained within the system. At Exactsilicone, we specialize in making custom silicone gaskets for many industries.

Exactsilicone specializes in manufacturing and fabrication of silicone rubber gaskets for various industries like, Aerospace, Defense, Electronics, Automotive, Refineries, Distilleries, Pharmaceutical, and medical industries and other consumer products-based industries.

We are also providing various in-hose fabrication services including, die cutting, laser cutting, waterjet cutting, and rubber to metal bonding, etc. We produce customized cut and bonded silicone rubber gaskets of various sizes, shapes, and dimensions to our customers’ requirements.

Silicone gaskets are important for many applications, including automotive engines, consumer electronics, and mechanical systems. Their strong performance prevents leaks and keeps systems running smoothly by keeping out harmful elements like air, water, and dirt. We use high-quality gasket materials to ensure durability and reliability.

• Wide Temperature Range: Our silicone gaskets work well in a temperature range from -100°C to 230°C. This allows them to perform in both high and low temperatures, making them suitable for demanding environments.
• UV and Ozone Resistance: Our gaskets resist UV rays and ozone. This quality makes them perfect for outdoor applications, such as wind turbines and automotive parts exposed to sunlight.
• Chemical Resistance: Silicone gaskets can withstand harsh chemicals, offering excellent resistance in tough conditions. This makes them suitable for use in industries like pharmaceuticals, distilleries, and refineries.
• Odorless and Tasteless: Silicone is an inert material. This means it does not have a smell or taste, making it safe for food-grade gaskets used in food processing and surgical applications.
• Versatile Materials: We can customize silicone rubber into many forms, such as sponge, foam, and closed-cell silicones. This variety provides flexible solutions for different gasket and seal needs.
• Compression Set Resistance: Our gaskets keep their shape and performance, even after repeated compression, ensuring a low compression set.

Silicone gaskets are essential in industries that require both compression and chemical resistance. They help ensure the durability and reliability of equipment. Here are some key applications:

• Electrical Insulation: Silicone gaskets protect sensitive components in electrical housings from dust, moisture, and other harmful materials.
• Aerospace Seals: In aircraft and spacecraft, silicone gaskets provide airtight seals. This prevents leaks in critical areas.
• Consumer Electronics: Gaskets ensure IP67-level waterproofing in devices like smartphones, smartwatches, and computers. They keep out dust and liquids to protect internal components.
• Food Processing: Metal detectable sieve gaskets are crucial in food machinery, ensuring product safety while maintaining sanitary conditions. Our food-grade gaskets comply with strict safety regulations.
• Medical Devices: Silicone gaskets are highly biocompatible, making them ideal for surgical tools and medical equipment.

At Exactsilicone, we focus on creating custom silicone gaskets for various industries, including Aerospace, Defense, Electronics, Automotive, and Pharmaceuticals. We offer a wide range of fabrication services to meet your needs:

• Die Cutting: We cut silicone materials into specific shapes and sizes.
• Laser Cutting: This method provides precise cuts for complex designs.
• Waterjet Cutting: We use high-pressure water to cut materials accurately.
• Rubber-to-Metal Bonding: This process allows us to combine rubber materials and metal for stronger seals, enhancing durability.
• Molding Processes: We use injection molding and rubber-to-metal bonding to produce strong, reliable gaskets tailored to your specific needs.

Every project has unique requirements. Our team creates custom gaskets in many sizes, shapes, and dimensions. We ensure they perform well in tough conditions, such as extreme operating temperatures and exposure to chemicals. Whether you need silicone PSA gaskets or specialized rubber parts, we can tailor a solution to fit your needs.

Our silicone gaskets meet strict global certifications, ensuring they are safe and effective. These certifications include:

• U.S. Pharmacopoeia Class VI (USP Class VI)
• FDA Grade
• 3A Sanitary Standards
• NSF STD 51 Approved
• UL 94 Fire Retardant
• Fire Retardant
• Animal Derived Ingredient Free
• A-A59588 (Previously ZZR-765E)
• AMS, ASTM D2000, and Military/Industrial specifications

1. Wide Industry Reach: We serve clients in various sectors, including Aerospace, Automotive, Electronics, Food Processing, and Medical.
2. State-of-the-Art Technology: Our advanced manufacturing processes include injection molding and bonding rubber to metal. These techniques ensure we produce high-performance gaskets.
3. Precision Fabrication: We use modern techniques like laser cutting and waterjet cutting to craft gaskets with precision. These cutting-edge methods ensure we meet your exact specifications.

Exactsilicone provides custom gasket manufacturing services designed to meet your unique application needs. Our silicone gaskets deliver top performance, resisting extreme temperatures, UV rays, and chemicals. Whether you need food-grade gaskets, durable seals for electronics, or metal detectable sieve gaskets, we provide reliable solutions you can trust.