At Exactsilicone, we specialize in spliced gaskets and vulcanized rubber products. Our process uses hot and cold bonding to join the ends of vulcanized O-rings or extruded rubber profiles into a continuous gasket. This method ensures a smooth, seamless seal, just like molded gaskets.
Whether it’s silicone O-rings, frame gaskets, corner molded gaskets, or custom-shaped profiles. Our spliced and vulcanized products are made for high-performance applications.
Why Choose Our Spliced & Vulcanized Products?
Our spliced and vulcanized silicone gaskets stand out for several reasons:
- Custom Fit: We create endless gaskets by splicing and vulcanizing silicone extruded profiles to match your exact specifications.
- Temperature Resistance: Our gaskets perform well in both extreme heat and cold. This is due to the properties of high-temperature silicone.
- Chemical & Flame Resistance: These gaskets resist harsh chemicals, steam, and flames, making them reliable in tough environments.
- Precision Bonding: We use advanced bonding techniques to ensure a perfect, seamless fit. This offers the same quality as molded gaskets.
Material Options for Spliced and Vulcanized Gaskets
We provide a variety of materials to suit different applications. Here are some options:
- FDA-Approved Silicone: For food and medical use.
- Platinum-Cured Silicone: Meets USP Class VI standards for medical devices.
- Conductive Silicone: For antistatic or EMI applications.
- Fluorosilicone: Resistant to fuel, oils, and other harsh chemicals.
- Sponge & Foam Silicone: Lightweight and flexible for specialized needs.
- Custom-Compounded Silicone: To meet specific performance requirements, including high tensile and tear strength.
Benefits of Our Spliced & Vulcanized Gaskets
- Perfect Seal: Our gaskets ensure tight, leak-proof seals for critical applications.
- Temperature Flexibility: They remain effective across extreme temperatures—both high and low.
- Durability: Built for long-term performance, our products are resistant to wear and tear.
- Custom Options: Whether you need reinforced silicone tubing, corner molding, or specialized seals, we offer solutions to match your needs.
- Quick Delivery: With our in-house tooling, strong bonds, and advanced bonding agents, we can provide fast turnaround times. A faster turnaround time doesn’t mean that we will compromise on quality.
Applications
Our spliced and vulcanized gaskets are used across many industries, including:
- Automotive: Seals that withstand oil and fuel exposure.
- Medical Devices: Safe for use in health-related equipment.
- Food & Beverage: Silicone hose and gaskets for sanitary environments.
- Aerospace: Gaskets that perform in extreme conditions.
- Industrial: Reinforced silicone tubing, rubber extrusions, and rubber gaskets for machinery and equipment.
Certifications and Compliance
- Automotive Excellence: Our vulcanized O-rings and spliced gaskets are used in leading automotive brands to create robust seals. These seals can withstand oil and fuel exposure, ensuring high performance and safety.
- Medical Devices: In the healthcare sector, our frame gaskets and corner molded gaskets have been integrated into medical devices. Which provides reliable and sanitary seals which are critical for patient safety.
- Aerospace Reliability: Our spliced gaskets and vulcanized O-rings have been deployed in aerospace applications, demonstrating outstanding durability and performance in extreme conditions.
- Food & Beverage: Our products, including custom rubber extrusions and corner molded gaskets, have been utilized in food processing equipment. While doing this, we also compliance with stringent sanitation standards and maintain food safety.
- We ensure that our products meet the highest standards for quality and safety:
- FDA Regulation 21CFR177.2600: Approved for food contact.
- NSF 51 Certified: For food processing applications.
- USP Class VI: Compliant for medical use.
- ASTM D2000 & AMS 3304: Industry-standard silicone materials.
- 3A Sanitary: Suitable for food and beverage processing.
With Exactsilicone’s spliced and vulcanized silicone products, you get more than just a gasket. You get a high-performance solution that is perfect for you needs. Whether you need platinum-cured silicone hose, braided silicone tubing, rubber profiles, or custom rubber seals, we offer quality silicone products that last. Trust Exactsilicone to provide sealing solutions that deliver top performance and durability.
Experienced – Quality – Reliable